Power Adapter Housing Multi-port Type C Charger Plastic Shell

  • group nameCustom Plastic Enclosure

  • Min Order500 piece

  • brand nameFromRubber Silicone & Plastic OEM Manufacturer

  • modelBH-Plastic Enclosure

  • payment methodL/C, D/A, D/P, Western Union, MoneyGram, T/T, Paypal

  • update timeSat, 06 Dec 2025 04:31:52 GMT

Paramtents

  • Design Follow 3D Drawing Or Physical Object

  • Process Injection Molding

  • Feature Multi-port,reliable

  • MOQ 1000pcs

  • Application Power Adapter

Packging & Delivery

  • Size46cm x18cm x11cm

  • Min Order500 piece

Briefing

Multi-port Type C Charger Plastic Shell is a strategic component that defines product quality, safety, and user experience

Detailed

Power Adapter Housing: Multi-port Type C Charger Plastic Shell

Engineered for the next generation of high-power, multi-device charging. This premium plastic shell combines sleek aesthetics, advanced thermal management, and robust safety for GaN chargers, USB hubs, and power stations.

Power Adapter Housing Multi-port Type C Charger Shell - Professional White Render

Core Design Advantages

  • Multi-Port Integration: Pre-modeled slots for 2-4 USB-C ports + optional USB-A, with precise port alignment.
  • Advanced Thermal Dynamics: Internal ribbing & vents channel heat away from GaN components, lowering operating temperature by up to 15%.
  • Universal Compatibility: Shell dimensions optimized for 65W, 100W, and 140W GaN PCB layouts from major IC manufacturers.
  • User-Centric Design: Non-slip rubberized feet, status LED diffuser, and foldable plug cavity for compact travel.
  • Assembly Ready: Sonic welding ribs & snap-fit design enable tool-less assembly, reducing manufacturing time.

Technical Specifications

Material Flame-Retardant PC/ABS (UL94 V-0), 1.8mm average wall thickness
Dimensions (LxWxH) 78mm x 58mm x 32mm (Standard 4-port variant)
Port Configuration Supports 2x USB-C PD + 2x USB-A or 4x USB-C
Thermal Management Integrated heat sink slots & convection vents
Safety Standards Designed to meet UL, CE, FCC, RoHS requirements
Color Options Matte White, Space Gray, Glossy Black (Custom Pantone available)

Target Markets & Product Applications

This versatile housing is designed for multiple segments in the rapidly expanding fast-charging ecosystem. Its scalable design allows manufacturers to serve diverse consumer and professional needs with a single, reliable shell platform.

  • Consumer Electronics: Compact GaN chargers for laptops, phones, tablets.
  • Telecom & Networking: Power supplies for routers, PoE switches, modems.
  • Automotive & Travel: Multi-port car chargers and travel adapter bases.
  • Pro AV & IT: Charging stations for conference rooms, digital signage players.
  • Gaming Peripherals: High-power hubs for gaming laptops & accessories.
  • Medical Devices: Housing for portable equipment chargers (medical grade options).
Power Adapter Housing in real-world application charging multiple devices

Engineering Excellence: Thermal & Structural Design

The shell’s architecture is a result of computational fluid dynamics (CFD) analysis. Internal pillars are positioned to act as structural supports for the PCB while creating optimal air channels. The material is selected for a high Comparative Tracking Index (CTI > 400V) to prevent electrical tracking in high-humidity environments.

For GaN chargers operating at high frequencies, electromagnetic interference (EMI) is a critical concern. This housing features built-in ridges for EMI gasket placement and is designed to maintain proper grounding contact points between the PCB and shell, aiding in FCC/CE EMI compliance.

The plug-folding mechanism is engineered for over 10,000 cycles. A dual-injection molding process can be used to combine rigid PC for the main body with flexible TPE for cable strain relief, enhancing durability.

Competitive Analysis: Why Our Housing Wins

Feature Our Housing Generic Shell
Heat Dissipation Active thermal design with dedicated vents & sink contact Passive, relies on material conduction only
Assembly Cost Snap-fit & sonic weld, screws optional Typically requires 4-8 screws
Safety Margin 8.5mm creepage/clearance (supports 240V design) Often minimal, ~6mm
Aesthetic Grade Consumer-electronics finish, zero visible seams Visible parting lines, utilitarian look
Customization Modular port layouts, logo embossing, color matching Fixed design, limited options

Manufacturing Readiness & OEM Support

✔ Production Flexibility

We support injection molding from 500 to 500,000+ units. Provide full DFM (Design for Manufacturability) reports and can manage the entire supply chain, including material sourcing, molding, ultrasonic welding, and packaging.

✔ Certification Guidance

Our design documentation includes preliminary testing data for safety standards (UL 62368-1) and EMC. We work with certified labs to streamline your end-product certification process, saving significant time and cost.

Ready to Power Your Next Generation Charger?

This Multi-port Type C Charger Housing is more than an enclosure—it's a strategic component that defines product quality, safety, and user experience. Contact us for samples, 3D files, and a custom quote to accelerate your product launch.