Power Adapter Housing Multi-port Type C Charger Plastic Shell

  • group nameCustom Plastic Enclosure

  • Min Order500 piece

  • brand nameFromRubber Silicone & Plastic OEM Manufacturer

  • modelBH-Plastic Enclosure

  • payment methodL/C, D/A, D/P, Western Union, MoneyGram, T/T, Paypal

  • update timeSat, 14 Feb 2026 14:36:55 GMT

Paramtents

  • Design Follow 3D Drawing Or Physical Object

  • Process Injection Molding

  • Feature Multi-port,reliable

  • MOQ 1000pcs

  • Application Power Adapter

Packging & Delivery

  • Size46cm x18cm x11cm

  • Min Order500 piece

Briefing

Multi-port Type C Charger Plastic Shell is a strategic component that defines product quality, safety, and user experience

Detailed

Power Adapter Housing: Multi-port Type C Charger Plastic Shell

Engineered for the next generation of high-power, multi-device charging. This premium plastic shell combines sleek aesthetics, advanced thermal management, and robust safety for GaN chargers, USB hubs, and power stations.

Power Adapter Housing Multi-port Type C Charger Shell - Professional White Render

Core Design Advantages

  • Multi-Port Integration: Pre-modeled slots for 2-4 USB-C ports + optional USB-A, with precise port alignment.
  • Advanced Thermal Dynamics: Internal ribbing & vents channel heat away from GaN components, lowering operating temperature by up to 15%.
  • Universal Compatibility: Shell dimensions optimized for 65W, 100W, and 140W GaN PCB layouts from major IC manufacturers.
  • User-Centric Design: Non-slip rubberized feet, status LED diffuser, and foldable plug cavity for compact travel.
  • Assembly Ready: Sonic welding ribs & snap-fit design enable tool-less assembly, reducing manufacturing time.

Technical Specifications

Material Flame-Retardant PC/ABS (UL94 V-0), 1.8mm average wall thickness
Dimensions (LxWxH) 78mm x 58mm x 32mm (Standard 4-port variant)
Port Configuration Supports 2x USB-C PD + 2x USB-A or 4x USB-C
Thermal Management Integrated heat sink slots & convection vents
Safety Standards Designed to meet UL, CE, FCC, RoHS requirements
Color Options Matte White, Space Gray, Glossy Black (Custom Pantone available)

Target Markets & Product Applications

This versatile housing is designed for multiple segments in the rapidly expanding fast-charging ecosystem. Its scalable design allows manufacturers to serve diverse consumer and professional needs with a single, reliable shell platform.

  • Consumer Electronics: Compact GaN chargers for laptops, phones, tablets.
  • Telecom & Networking: Power supplies for routers, PoE switches, modems.
  • Automotive & Travel: Multi-port car chargers and travel adapter bases.
  • Pro AV & IT: Charging stations for conference rooms, digital signage players.
  • Gaming Peripherals: High-power hubs for gaming laptops & accessories.
  • Medical Devices: Housing for portable equipment chargers (medical grade options).
Power Adapter Housing in real-world application charging multiple devices

Engineering Excellence: Thermal & Structural Design

The shell’s architecture is a result of computational fluid dynamics (CFD) analysis. Internal pillars are positioned to act as structural supports for the PCB while creating optimal air channels. The material is selected for a high Comparative Tracking Index (CTI > 400V) to prevent electrical tracking in high-humidity environments.

For GaN chargers operating at high frequencies, electromagnetic interference (EMI) is a critical concern. This housing features built-in ridges for EMI gasket placement and is designed to maintain proper grounding contact points between the PCB and shell, aiding in FCC/CE EMI compliance.

The plug-folding mechanism is engineered for over 10,000 cycles. A dual-injection molding process can be used to combine rigid PC for the main body with flexible TPE for cable strain relief, enhancing durability.

Competitive Analysis: Why Our Housing Wins

Feature Our Housing Generic Shell
Heat Dissipation Active thermal design with dedicated vents & sink contact Passive, relies on material conduction only
Assembly Cost Snap-fit & sonic weld, screws optional Typically requires 4-8 screws
Safety Margin 8.5mm creepage/clearance (supports 240V design) Often minimal, ~6mm
Aesthetic Grade Consumer-electronics finish, zero visible seams Visible parting lines, utilitarian look
Customization Modular port layouts, logo embossing, color matching Fixed design, limited options

Manufacturing Readiness & OEM Support

✔ Production Flexibility

We support injection molding from 500 to 500,000+ units. Provide full DFM (Design for Manufacturability) reports and can manage the entire supply chain, including material sourcing, molding, ultrasonic welding, and packaging.

✔ Certification Guidance

Our design documentation includes preliminary testing data for safety standards (UL 62368-1) and EMC. We work with certified labs to streamline your end-product certification process, saving significant time and cost.

Ready to Power Your Next Generation Charger?

This Multi-port Type C Charger Housing is more than an enclosure—it's a strategic component that defines product quality, safety, and user experience. Contact us for samples, 3D files, and a custom quote to accelerate your product launch.

Nearest port for product export
FOB shenzhen
Delivery clauses under the trade mode
FOB, CFR, CIF, EXW, FCA, DDP, Express Delivery
Acceptable payment methods
T/T, D/P D/A, Credit Card, PayPal, Westem Union, Cash
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