Categories

Machinery / Mechanical Parts

Machinery
|Cleaning Equipment
|Construction Machinery Parts
|Electronic Products Machinery
|Packaging Forming Machine
|Packaging Machinery
|Printing Machinery
Mining Machinery
|Crusher
|Mine Drilling Rig
|Mining Machinery Parts
|Vibrating Screen
Food & Beverage Machinery
|Food Processing Machinery Parts
|Fruit & Vegetable Processing Machines
|Meat Product Making Machines
|Snack Machines
Packaging Machine
|Filling Machines
|Multi-Function Packaging Machines
|Packaging Line
|Sealing Machines
|Wrapping Machines
Printing Machine
|Digital Printers
|Inkjet Printers
|Printing Machinery Parts
|Screen Printers
Mechanical Parts & Fabrication Services
|Butterfly Valves
|Flanges
|Gaskets
|General Mechanical Components Design Services
|General Mechanical Components Stock
|Moulds
|Pipe Fittings
|Seals
|Shafts
|Solenoid Valves
|Valves
Chemicals / Minerals & Metallurgy

Chemicals
|Adhesives & Sealants
|Chemical Reagents
|Daily Chemicals
|Flavour & Fragrance
|Pharmaceutical
|Polymer
Basic Organic Chemicals
|Alcohol & Hydroxybenzene & Ether
|Amine
|Hydrocarbon & Derivatives
|Organic Acid
Chemical Auxiliary Agent
|Coating Auxiliary Agents
|Plastic Auxiliary Agents
|Rubber Auxiliary Agents
|Surfactants
|Water Treatment Chemicals
Minerals & Metallurgy
|Carbon
|Cast & Forged
|Cemented Carbide
|Ceramics
|Glass
|Magnetic Materials
|Refractory
Ceramic Fiber Products
|Ceramic Fiber Blankets
|Ceramic Fiber Boards
|Ceramic Fiber Cloth
|Ceramic Fiber Paper
|Ceramic Fiber Rope
Graphite Products
|Graphite Crucible
|Graphite Electrodes
|Graphite Powder
|Graphite Sheets
Steel
|Steel Coils
|Steel Pipes
|Steel Plates
|Steel Rebars
|Steel Round Bars
|Steel Sheets
|Steel Strips
|Steel Structures
|Steel Wire
Steel Profiles
|Flat Steel
|Steel Angles
|Steel Channels
|Steel H-Beams
|Steel I-Beams
Construction / Home & Garden

Construction & Real Estate
|Aluminum Composite Panels
|Balustrades & Handrails
|Building Glass
|Countertops,Vanity Tops & Table Tops
|Floor Heating Systems & Parts
|HVAC Systems & Parts
|Metal Building Materials
|Mouldings
|Multifunctional Materials
Bathroom
|Bathroom Sinks
|Bathroom Vanities
|Bathtubs & Whirlpools
|Toilets
Bathroom Accessories
|Bathroom Shelves
|Paper Holders
|Towel Bars
|Towel Racks
Bathroom Products
|Bath Brushes, Sponges & Scrubbers
|Bath Mats
|Bathroom Sets
|Shower Curtains
Cooking Tools
|Coffee & Tea Tools
|Colanders & Strainers
|Cooking Tool Sets
|Egg Tools
|Fruit & Vegetable Tools
|Ice Cream Tools
|Openers
|Utensils
Home Storage & Organization
|Hooks & Rails
|Storage Bags
|Storage Baskets
|Storage Bottles & Jars
|Storage Boxes & Bins
|Storage Holders & Racks
|Storage Trays
Household Cleaning Tools & Accessories
|Cleaning Brushes
|Cleaning Cloths
|Sponges & Scouring Pads
|Waste Bins
Pet Products
|Pet Apparel & Accessories
|Pet Bowls & Feeders
|Pet Cages, Carriers & Houses
|Pet Cleaning & Grooming Products
|Pet Collars & Leashes
Drinkware
|Coffee & Tea Sets
|Cups & Saucers
|Mugs
|Water Bottles
Automobiles / Consumer Electronics

Automobiles & Motorcycles
|ATV
|Brake System
|Exhaust System
|Fuel System
|Motorcycles
|Suspension System
|Tricycles
Accessories & Parts
|Adapters
|Charger
|Earphone & Headphone
|Power Banks
Mobile Phone Accessories
|Mobile Phone Holders
|Mobile Phone Housings
|Mobile Phone LCDs
|Mobile Phone Straps
Packaging & Printing / Electrical Equipment

Packaging & Printing
|Adhesive Tape
|Bottles
|Cans
|Handles
|Lids, Bottle Caps, Closures
|Packaging Bags
|Packaging Boxes
|Packaging Labels
|Plastic Film
Electrical Equipment & Supplies
|Circuit Breakers
|Contactors
|Electrical Plugs & Sockets
|Electronic & Instrument Enclosures
|Power Distribution Equipment
|Professional Audio, Video & Lighting
|Relays
|Transformers
Wires, Cables & Cable Assemblies
|Electrical Wires
|Power Cables
|Power Cords & Extension Cords
|Wiring Harness
Health & Medical / Rubber & Plastics

Medical Devices
|Clinical Analytical Instruments
|Equipments of Traditional Chinese Medicine
|Medical Consumables
|Physical Therapy Equipments
|Ward Nursing Equipments
Plastic Products
|Automotive Plastic Products
|Plastic Nets
|Plastic Rods
|Plastic Sheets
|Plastic Tubes
Rubber Products
|Automotive Rubber
|Household Rubber
|Rubber Belts
|Rubber Hoses
|Rubber Sheets
Lights / Electronic Components

LED Residential Lighting
|LED Bulb Lights
|LED Ceiling Lights
|LED Downlights
|LED High Bay Lights
|LED Panel Lights
|LED Spotlights
|LED Track Lights
|LED Tube Lights
Hardware / Gifts & Crafts

Hardware
|Abrasive Tools
|Abrasives
|Brackets
|Chains
|Clamps
|Hardware Stock
|Hooks
|Mould Design & Processing Services
|Springs
Fasteners
|Bolts
|Nails
|Nuts
|Screws
Gifts & Crafts
|Antique Imitation Crafts
|Art & Collectible
|Artificial Crafts
|Flags, Banners & Accessories
|Folk Crafts
|Gift Sets
|Glass Crafts
|Key Chains
|Lanyard
|Metal Crafts
|Money Boxes
|Paper Crafts
|Plastic Crafts
|Resin Crafts
|Souvenirs
|Stickers
|Wood Crafts
Festive & Party Supplies
|Christmas Decoration Supplies
|Decorative Flowers & Wreaths
|Event & Party Supplies
|Party Masks
Security & Protection / Beauty

Beauty Equipment
|Derma Rolling System
|IPL Machine
|Laser Beauty Equipment
|Multi-Functional Beauty Equipment
|RF Equipment
Hair Salon Equipment
|Comb
|Hair Curler
|Hair Dryer
|Hair Straightener
Measurement / Apparel

Measurement & Analysis Instruments
|Counters
|Instrument Parts & Accessories
|Level Measuring Instruments
|Temperature Instruments
|Testing Equipment
|Weighing Scales
Apparel
|Coats
|Hoodies & Sweatshirts
|Jackets
|Ladies' Blouses & Tops
|Pants & Trousers
|Sweaters
|Tank Tops
|Vests & Waistcoats
|Workwear
Textiles & Leather Products / Furniture

Home Textile
|Blanket
|Cushion
|Mat
|Pillow
|Table Cloth
|Towel
Living Room Furniture
|Coffee Tables
|Living Room Cabinets
|Living Room Chairs
|Living Room Sofas
Outdoor Furniture
|Garden Chairs
|Garden Sets
|Garden Sofas
|Hammocks
|Patio Swings
|Patio Umbrellas & Bases
View more

Products

OEM 1268304204 ,1268304002 Gear for ZF Gearbox-PairGears

group nameGears and Shafts of ZF Series
Min Order1 piece
brand namePairGears Precision Gear Manufacturer
modelPGZF592
payment methodT/T
update timeTue, 16 Dec 2025 21:27:35 GMT

contact supplier

Paramtents

OEM No. 1268304204 ,1268304002 ,1268304291
Teeth Z=42
Size /
Weight(Kg) 7.35
Process Shaving Teeth
Material 20CrMnTi
Heat Treatment Carburizing
Hardness 58-63HRC
Surface Treatment Shot Peening

Packging & Delivery

Min Order1 piece

Briefing

OEM 1268304002 Gear for ZF Gearbox. Customized precision gears for OEM, ODM, and wholesale. Perfect for your transmission needs!

Detailed

PRODUCT DESCRIPTION

ZF Transmission Gear 1268304204 ,1268304002 ,1268304291

The Gear OEM No.1268304204 ,1268304002 ,1268304291 is fit for:

Brand: DAF, Iveco, Renault Trucks, MAN, ZF Transmissions.

Transmission Versions: AK6-90, AK6-90+GV90, S6-90, S6-90+GV90.

This gear is a key contributor to reliable truck uptime and to maintaining smooth, stable transmission performance.

PairGears manufactures precision gear solutions engineered for efficient power transfer, long service life, quiet running, and dependable safety. For quotation or other information, please contact us and we will be happy to help you.

PRODUCT SPECIFICATION

Part Name	Gear
OEM No	DAF 140888 Iveco 42485566 ,2968051 Renault Trucks 5001001096 ,0003217421 ,7701014688 MAN 81323010404 ,81323010256 ZF Transmissions 1268304204 ,1268304002 ,1268304291
Teeth	Z=42
Size	/
Weight (Kg）	7.35
Application	DAF, Iveco, Renault Trucks, MAN, ZF Transmissions

COMPANY DETAILS

Focus on Precision Gears for 20+ Years

PairGears is a technology-driven precision gear manufacturer focused on the R&D, manufacturing, and sales of transmission gears and shafts for trucks, passenger vehicles, agricultural machinery and construction equipment. We pair application engineering with robust production to deliver reliable gearbox components built for high torque, long duty cycles, and demanding field conditions.

Over the years, we have built a vertically integrated operation with 300+ sets of equipment, including CNC lathes, gear hobbing and shaving machines, gear grinders, and in-house heat-treatment lines. Our production and metrology systems—sourced from Germany, the United States, and Japan—underpin consistent quality and strong development capability in gear design, process optimization, and measurement.

Gear Machining Service

BROACHING

High-throughput broaching of internal/external splines and keyways; consistent profiles for precise shaft–hub fits.

GRINDING

Finish grinding to ISO Grade 4–6; improves finish, cuts noise, boosts load/contact uniformity—ideal for high-speed, high-load.

HOBBING

Flexible hobbing for spur/helical gears; stable indexing with consistent pitch and tooth form for volume runs.

HEAT TREATMENT

Carburizing, induction hardening, and nitriding with controlled case depth for hardness and core toughness.

LASER CUTTING

Rapid laser blanking and feature cutting; clean edges, minimal HAZ—ideal for prototypes and small batches.

SHAPING

Shaping for internal teeth, splines, blind hubs; keeps form/concentricity under constraints—for small batches, complex parts.

SHAVING

Pre-finish shaving refines flank topology, lowering noise and improving accuracy before heat-treat/grinding.

MILLING

CNC milling of blanks and datum faces; precise allowance and concentricity for downstream gear machining.

Precision Gear Customization Process

Step 1 — Requirement Collection

Customers share design requirements for custom precision gears and shafts—drawings, specs, load cases, or samples.

Step 2 — Drawing Design

PairGears runs DFM, optimizes geometry from 2D/3D or samples, then sends transmission gear drawings for confirmation.

Step 3 — Product Quotation

After drawings are confirmed, we provide an accurate quote covering material, heat treatment, tolerances, and delivery for precision gears.

Step 4 — Tooling & Mold Making

Upon price confirmation, we produce tooling/fixtures/molds. Tooling costs are paid upfront and refunded after bulk orders.

Step 5 — First Sample Approval

First-article sample in ~30 days for inspection and functional tests; customer checks fitment and gives feedback until approval.

Step 6 — Mass Production

With the approved sample, PairGears schedules batch manufacturing of precision gears and shafts to meet your demand plan.

Step 7 — Finished-Product Inspection

Inspect hardness, key dimensions, runout, tooth profile/lead, surface roughness to ensure 100% compliance; full reports provided.

Step 8 — Shipping Arrangement

After QC pass and customer confirmation, we book and ship globally for ag machinery, truck, and construction gearbox parts.

COOPERATIVE BRAND

John Deere

Case IH

Valtra

Massey Ferguson

Caterpillar

Eaton

BYD

EXHIBITION

PairGears At The Exhibition

PairGears is a technology-driven precision gear supplier. At shows in the Americas, Europe, and Asia, we meet OEMs and distributors, listen to needs, and introduce our custom gears and shafts for agriculture, trucks, construction equipment, and EVs.

What You’ll See At Our Booth

Real parts you can hold and compare—spur/helical gears, bevel sets, planetary parts, and gearbox shafts. Our team will provide a detailed introduction to the processing methods, commonly used materials and approximate delivery dates, and will also answer any questions you have.

How We Help On Site

Bring a drawing, gear photo, or rough specs. We’ll discuss feasibility, suggest practical options, and outline next steps for quotation or sampling.

Stay Updated

Our exhibition schedule, daily highlights, and recap articles will be posted in the website News section and on our social channels (LinkedIn, Facebook, YouTube). Follow PairGears for timely updates!

FAQ

Q: Which truck platforms are supported?

A : We cover ZF, Eaton/Fuller, Mercedes-Benz, Volvo, Scania, IVECO, DAF, Volkswagen, Sinotruk, MAN manual/AMT platforms. Fitment by OEM part number and gearbox model.

Q: What gear/shaft types do you supply for heavy-duty trucks?

A : We supply spur/helical/bevel/worm gears, synchronizers, input/intermediate/output shafts, crown wheel & pinion sets, PTO gears, planetary gear sets, differential gears.

Q: What materials and heat treatments are used for Truck gears?

A : Materials include 20MnCr5, 20CrMnTi, 18CrNiMo7-6, 42CrMo; heat treatments carburizing, induction hardening, nitriding, followed by tempering and grinding/superfinishing for load and wear resistance.

Q: How do you ensure accuracy grades and inspection?

A : We meet ISO 1328 targets: typically Grade 6–8 for shaved gears and Grade 4–6 for ground gears. Reports include profile/lead, runout, over-pins/balls span, spline gauges, with full records.

Q: What are the MOQ and lead times?

A : We support MOQ = 1 pc for prototypes and spares. Typical timing: samples 2–3 weeks, production 3–6 weeks depending on drawings, materials and heat treatment; capacity can be reserved in peak seasons.

Q: How to confirm fitment with our truck/gearbox?

A : Three ways:

(1) search by OEM P/N;

(2) verify by machine/gearbox model + position;

(3) send a sample or drawing (module, teeth, pressure angle, helix, face width, hardness, profile shift, etc.) for reverse-measurement and validation.

Q: Do you cover both early and current production classic models?

A : Yes. We have long provided compatible replacement gears for both early and currently manufactured models, and we continuously update our database.

Q: What Accompanying Quality Inspection/Technical Documents Can You Provide?

A : We can provide documents such as hardness test records, critical dimension inspection reports, material and heat treatment certificates, etc., according to the project, to meet the compliance requirements of truck spare parts channels and OEMs/Tier 1 suppliers.

AFTER-SALES SUPPORT

Scope

Covers typical issues with installation, fitment, noise, and wear for precision gears, agricultural gears, and transmission shafts.

How To Reach Us

Contact our team via form / email / phone. We respond promptly on business days with practical next steps.

What To Include

PO/Part No. (or OEM No.), machine/gearbox model, issue description (when/conditions), and photos or a short video.

Response & Resolution

Initial assessment → actionable advice (install checks, lubrication, replacement options) → if needed, re-inspection or remake/replacement.

Warranty Summary

Follows your contract/PI. Manufacturing-related defects are handled by repair or replacement as agreed. Overload, poor lubrication, or mis-installation are excluded.

On Receipt & Shipping

Please inspect on arrival. For shipping damage or discrepancies, contact support immediately for assistance.

Our Promise

Clear, plain-language guidance and realistic, workable timelines to reduce downtime and communication costs.

PACKAGING