Servo Control Stator Automatic Winding Inserting machine

Nide's stator coil inserting machines are available in many different versions that can be individually equipped with several options.This series are economic machine for standard stators. The machines allow highest fill-factors and narrow slot openings. This is controlled by a precision servo motor so different wedge pattern configurations can be set up to control the amount of slot wedges and length of slot wedges fed into the magazine of the coil inserting machine.

Specification

Stator stack length：10--150mm

Stator OD：Max. 160mm

Stator ID：30~110mm

Tooling traveling distance：Max.60mm

Slot number：8~48slots

Max. slot filling rate：80%

Power：380V/50/60HZ 3Kw

Machine weight：about 850kg

Machine dimension：L1850*W650*1700mm

Main components

PLC：Mitsubishi

Servo motor：Mitsubishi

Wedge feeding motor：Sihai

Touchscreen：Tongtai

Cylinder：SMC

Sensor：Autonics

Switch and Button：Schneider

Other electric parts：Delixi /Schneider

Machine main function and characteristic

l The machine insert coil and wedge simultaneously, coil insertion is controlled by servo motor system , and wedge insertion by variable frequency motor.

l It is controlled by HMI, and machine can diagnose breakdown automatically.

l This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer)

l The wedge feeding is by stepping motor, feeding length, cutting, forming, inserting slot number could be set.

l Both copper wire and aluminium wire are appliable.

l Production capacity ≤25s/set (exclude the man-hours for auxiliary work)

l Primary qualification rate for copper wire ≥98.5%, after rework, the rate ≥99.5%

l Both wedging system and feeding system have pre-decelerating function.

l This machine has alarm for material runout.

l Wire pushing height and stop time can be set in the HIM interface.

l This machine has fixed foot and removable wheel.

l Wedge should not be damaged, no burr in the surface, no movement or slide.

l Slot paper should not be damaged, no movement or slide. Copper wire should not be pull away from the paper.

l The stator should not be deformation or stator la