ERW Tube Mill | High-Performance Welded Pipe Production Line

  • group nameMechanical Equipment

  • Min Order1 bag

  • brand nameMESCO Steel Wholesaler

  • modelERW-TM-150

  • payment methodT/T, L/C

  • update timeSun, 16 Aug 2026 11:19:05 GMT

Paramtents

  • Product Type ERW Welded Tube Mill

  • OD Range (Round) Φ20–Φ150 mm

  • OD Range (Square) 50×50–150×150 mm

  • Production Speed (Carbon Steel) 25–35 m/min

  • Production Speed (Stainless Steel) 7–12 m/min

  • OD Tolerance ±0.05–0.10 mm

  • Weld Strength 95–98% of base material

  • Weld Inspection Pass Rate >99.5%

  • Operators Required 2–3 per line

  • MTBF >2,000 hours

  • Energy Reduction 25–30% vs conventional

  • Compatible Materials Carbon steel, stainless steel, aluminum, titanium

Packging & Delivery

  • Min Order1 bag

Briefing

ERW tube mill for welded pipes. HF welding, 25-35 m/min, ±0.05mm OD tolerance. Contact MESCO.

Detailed

ERW Tube Mill — High-Performance Welded Pipe Production Line

The ERW Tube Mill is an advanced continuous pipe production system engineered for manufacturing premium welded tubes and hollow sections with exceptional dimensional accuracy and production efficiency. This welded pipe production line integrates precision roll forming technology, high-frequency induction welding, intelligent automation, and real-time quality inspection to deliver a complete manufacturing solution for carbon steel welded tubes, stainless steel precision tubes, structural hollow sections, and customized welded profiles.

ERW tube mill producing welded steel pipes on a factory production line

Key Features

Ultra-High Precision

OD tolerance ±0.05–0.10 mm, ovality ≤0.3%, straightness ≤0.1 mm/m. Weld inspection pass rate exceeds 99.5% with scrap rate below 0.5%.

High-Speed Production

Carbon steel: 25–35 m/min. Stainless steel: 7–12 m/min. Double uncoiler and strip accumulator ensure uninterrupted continuous operation.

HF Induction Welding

Advanced high-frequency welding technology with automatic temperature and power control. Weld strength reaches 95–98% of base material.

Flexible Changeover

Rapid specification change in 15–30 minutes. Supports round tubes Φ20–Φ150 mm and square tubes 50×50–150×150 mm across multiple materials.

Intelligent Automation

PLC control, MES/ERP integration, remote monitoring. Only 2–3 operators required per line. Full production data traceability.

Energy Efficient

25–30% lower energy consumption than conventional mills. 97–98% material utilization. Noise level ≤78 dB(A). MTBF exceeds 2,000 hours.

Steel pipe manufacturing factory with ERW tube mill equipment and machinery

Technical Specifications

ParameterSpecification
Product TypeERW Welded Tubes & Hollow Sections
OD Range — Round TubeΦ20–Φ150 mm
OD Range — Square/Rectangular50×50–150×150 mm
Production Speed — Carbon Steel25–35 m/min
Production Speed — Stainless Steel7–12 m/min
OD Tolerance±0.05–0.10 mm
Ovality≤0.3%
Straightness≤0.1 mm/m
Weld Strength95–98% of base material
Weld Inspection Pass Rate>99.5%
Scrap Rate<0.5%
Finished Product Yield>98%
Changeover Time15–30 minutes
Operators Required2–3 per line
MTBF>2,000 hours
Energy Reduction25–30% vs conventional
Material Utilization97–98%
Compatible MaterialsCarbon steel, stainless steel, aluminum alloy, titanium alloy

Applications

Construction & Structural

Structural hollow sections and welded tubes for building construction, bridges, and infrastructure projects requiring high dimensional accuracy and weld reliability.

Automotive & Transportation

Automotive tubes for chassis components, drive shafts, and exhaust systems where weld strength of 95–98% ensures safety and performance.

Mechanical Engineering

Precision mechanical tubes for machinery manufacturing, hydraulic systems, and pneumatic equipment requiring tight OD tolerances.

Oil, Gas & Energy

Industrial pipes for energy equipment, fluid transportation, and industrial piping systems with full production data traceability.

Welder working on steel pipe production with high-frequency welding system

Frequently Asked Questions

What materials can the ERW tube mill process?

The ERW tube mill supports carbon steel, stainless steel, aluminum alloy, titanium alloy, and other specialty metals, enabling manufacturers to expand product categories without separate production lines.

What is the production speed?

25–35 m/min for carbon steel welded tubes and 7–12 m/min for stainless steel precision tubes. The double uncoiler system and strip accumulator ensure uninterrupted operation during coil changes.

How precise are the welded tubes?

OD tolerance of ±0.05–0.10 mm, ovality ≤0.3%, straightness ≤0.1 mm/m. Weld inspection pass rate exceeds 99.5% with finished product yield over 98%.

How long does specification changeover take?

Only 15–30 minutes thanks to the modular quick-change roll system, allowing efficient switching between different tube sizes and shapes.

What automation features are included?

PLC centralized control, MES/ERP integration, remote monitoring and diagnostics, online eddy current testing, laser dimension measurement, and full production data traceability with only 2–3 operators per line.

How does it compare in energy efficiency?

Consumes 25–30% less energy than conventional tube mills, achieves 97–98% material utilization, and operates at noise levels ≤78 dB(A), providing significant long-term cost savings.

Ready to Upgrade Your Tube Production?

Contact MESCO for customized ERW tube mill solutions tailored to your production requirements. Our engineering team provides full turnkey services from design to installation and commissioning.

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6YRS MESCO STEEL

Nearest port for product export
Tianjin Port, Qingdao Port, Shanghai Port
Delivery clauses under the trade mode
FOB, CFR, CIF, EXW, FAS, CIP, FCA, CPT, DEQ, DDP, DDU, Express Delivery, DAF, DES
Acceptable payment methods
T/T, L/C
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