Ultra-Thin Polished Sapphire Glass Cover

  • group nameSapphire Optical Windows

  • Min Order1 piece

  • brand nameFELIX GLASS optical glass Manufacturing base

  • modelFG-SAPP-COVER-THIN-001

  • payment methodT/T, L/C, D/P D/A, MoneyGram, Credit Card, PayPal, Westem Union, Cash, Escrow

  • update timeFri, 17 Jul 2026 22:43:58 GMT

Paramtents

  • Base Material Optical Grade Single Crystal Sapphire (C-Plane Standard, Other Crystal Orientations Available)

  • Thickness Range Standard 0.1–2 mm, Custom Ultra-Thin / Thick Thickness Supported

  • Surface Finish Double-Sided Optical Mirror Polishing, Custom Surface Roughness Tolerance

  • Core Advantages Mohs 9 Hardness, Ultra Flatness, Full UV-Vis-NIR Transmittance, Chemical Inertness

  • Available Shapes Round / Square / Rectangle / Irregular Outline With Custom Cutouts

  • Application Field Precision Instrument, LiDAR, Machine Vision, Aerospace, Industrial Automation Sensors

  • Custom Machining Cutting, Drilling, Chamfering, CNC Profiling, Slots, Notches, Countersinks, Laser Marking, Optional

Packging & Delivery

  • Min Order1 piece

Briefing

Ultra-thin double-sided polished sapphire glass cover, 0.1mm–2mm thin sheet, Mohs 9 scratch resistant, high transmittance protective window for precision optical instruments & sensors.

Detailed

Attention

Product Overview

Ultra-thin polished sapphire cover glass is used when a compact optical system needs a thin protective surface without giving up the hardness and environmental stability of single-crystal sapphire. Felix Glass Co., Limited manufactures this product from optical-grade sapphire for precision sensors, machine vision, LiDAR, aerospace-related assemblies, and laboratory instruments.

Direct answer: Standard thickness covers 0.1 mm to 2 mm, with custom thickness reviewed from the drawing. Double-sided optical polishing, flatness options down to λ/10, parallelism targets to ≤0.002 mm, custom outlines, holes, slots, and optional AR coating can be evaluated for the final assembly.

For adjacent formats and thicker protective parts, review the Sapphire Optical Windows category.

Felix Glass ultra-thin polished sapphire cover glass for precision optical instruments and compact sensors
Ultra-thin sapphire cover geometry can be reviewed around the clear aperture, housing, edge condition, and assembly method.
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Core Technical Specification Table

These values describe available customization directions. Final tolerances, inspection methods, and acceptance criteria should be confirmed on the approved drawing.

ParameterTypical Customizable ValueDrawing Review Note
Base materialOptical-grade single-crystal sapphire, C-plane standardOther crystal orientations can be reviewed.
Standard thickness0.1 mm to 2 mmCustom ultra-thin or thicker versions depend on size and handling needs.
Surface finishDouble-sided mirror optical polishingState surface roughness and scratch-dig requirements on the drawing.
Surface flatnessλ/4, λ/8, or λ/10 optionsSpecify test wavelength, clear aperture, and inspection condition.
ParallelismTarget to ≤0.002 mmFeasibility varies with thickness, size, and geometry.
Maximum single sizeUp to 400 mm × 400 mm; round diameter up to 300 mmConfirm usable area, thickness, and transport requirements.
Optional coatingBroadband anti-reflection coatingProvide wavelength, angle, side, and transmission target.
Edge processingChamfer, countersink, slot, notch, or laser markingInclude datum and position tolerances for machined features.
double-sided mirror polished thin sapphire optical window from Felix Glass for sensor protection
Double-sided polishing supports low-scatter optical access while the sapphire surface provides Mohs 9 scratch resistance.
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Core Technical Features

Flexible Thin-Thickness Customization

Standard production covers 0.1 mm to 2 mm thin sheets. Extra-thin prototypes or thicker high-rigidity variants can be reviewed for special optical modules, with thickness uniformity considered to reduce light-path deviation.

Double-Sided Optical Polishing

Both surfaces receive mirror optical polishing for stable transmission through ultraviolet, visible, and near-infrared ranges, subject to material thickness and the final optical specification.

Mohs 9 Surface Hardness

Sapphire resists abrasion from handling, dust, and assembly contact better than common optical glass, helping protect exposed sensor and instrument surfaces.

Controlled Optical Flatness

Precision lapping and polishing can be planned around imaging, ranging, and microscopic sensing requirements where surface deviation could affect the optical path.

Chemical and Moisture Resistance

Single-crystal sapphire provides chemical stability for equipment exposed to moisture, cleaning processes, laboratory conditions, and industrial environments.

For applications that also require a functional coating, compare the AR-coated sapphire protection window.

custom-shaped ultra-thin sapphire protective cover with polished optical surfaces and machined edges
Outline, edge, aperture, and mounting features can be coordinated with the customer's housing drawing.
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Complete Custom Machining Capacity

01

Basic Processing

Straight cutting, through-hole drilling, and safety-edge chamfering for standard cover geometries.

02

Precision Profiling

CNC contour shaping, positioning slots, locating notches, and countersunk mounting holes for drawing-defined assemblies.

03

Marking and Printing

Permanent laser marking for part identification and optional border printing for light-shielding requirements.

04

Optical Finishing

Double-sided polishing, flatness control, optional coating, and inspection planning based on the purchasing specification.

Projects with unusual outlines or multiple machined features can also reference custom sapphire optical components.

Felix Glass CNC machined sapphire glass cover with custom slots holes and edge finishing
Machined features are reviewed together with the thin substrate so the process plan reflects handling and tolerance risks.
Desire

Wide Cross-Industry Application Scenarios

Precision Instruments

Protective covers for compact sensors, encoders, microscopic detection equipment, and optical measurement assemblies.

LiDAR and Machine Vision

Outer optical windows for ranging sensors and miniature cameras where surface durability and controlled optical access matter.

Industrial Automation

Protective plates for inspection modules operating near dust, mechanical contact, cleaning cycles, or factory contaminants.

Medical and Laboratory Devices

Small optical sensing windows for portable equipment and laboratory instruments, with drawing-defined inspection requirements.

Aerospace-Related Assemblies

Compact optical shielding parts where low thickness, hardness, thermal stability, and custom geometry are evaluated together.

For a medical-device configuration, see the C-plane sapphire flat window for medical equipment. For higher-temperature sensor housings, review the sapphire optical window for high-temperature industrial sensors.

ultra-thin sapphire sensor cover for LiDAR machine vision and precision instrument applications
The same base material can be adapted to different sensor housings through thickness, outline, flatness, and coating choices.
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Production and Quality Inspection Standards

Ultra-thin sapphire cover glass is reviewed through four inspection stages before shipment. The final inspection plan can be matched to the order specification and reporting requirement.

  1. Thickness uniformity testingChecks the thin substrate against the approved dimensional requirement.
  2. Interferometer flatness inspectionMeasures surface deviation under the specified clear aperture and test condition.
  3. Transmission measurementUses spectrometry when transmission or coating performance is part of the purchase requirement.
  4. Surface defect screeningReviews scratches, chips, edge condition, and visible defects against agreed criteria.
Prototype quantities and production batches are supported. Lead time should be confirmed after the drawing, quantity, coating, and inspection scope are reviewed.
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Frequently Asked Questions

What is the minimum sapphire cover glass thickness?

The standard minimum is 0.1 mm. Extra-thin prototypes can be evaluated for R&D projects after the engineering team reviews the drawing, part size, and handling method.

Can Felix Glass manufacture irregular dimensions and shapes?

Yes. Round, square, rectangular, and free-form outlines can be reviewed with custom cutouts, slots, notches, and mounting holes.

Is anti-reflection coating available?

Broadband AR coating is optional. Please provide wavelength range, incidence angle, coated side, and transmission or reflection target.

What dimensional tolerances are available?

Typical directions include thickness tolerance to ±0.005 mm for standard thin sheets, parallelism to ≤0.002 mm, and flatness options down to λ/10. Final values depend on geometry and the agreed inspection method.

Can the project start with a small prototype batch?

Yes. Prototype and production quantities can be discussed after material, thickness, machining, coating, and inspection requirements are defined.

Desire

Drawing Information for Engineering Review

  • Overall dimensions, thickness, quantity, and crystal orientation
  • Flatness, parallelism, surface quality, and clear aperture
  • Hole, slot, notch, chamfer, countersink, and datum details
  • Operating wavelength and optional coating target
  • Mounting method, temperature range, and service environment
  • Inspection report, packaging, and traceability requirements

Company background and manufacturing information are available on the About Felix Glass page.

Action

Engineering Support and Inquiry Guide

Felix Glass Co., Limited provides drawing-based sapphire cutting, CNC machining, optical polishing, coating, and inspection support for LiDAR, machine vision, aerospace-related, medical, laboratory, and precision-instrument projects.

Submit the drawing, quantity, thickness, tolerance, wavelength, coating, and application conditions for a feasibility review and project-specific quotation.

Send Your Sapphire Cover Drawing
Nearest port for product export
Shenzhen, Guangzhou
Delivery clauses under the trade mode
FOB, CFR, CIF, EXW, FAS, CIP, FCA, CPT, DEQ, DDP, DDU, Express Delivery, DAF, DES
Acceptable payment methods
T/T, L/C, D/P D/A, MoneyGram, Credit Card, PayPal, Westem Union, Cash, Escrow
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