Ten-lane liquid form fill and seal machines manufacturer

  • group nameLiquid Packaging Machine

  • Min Order1 piece

  • brand namefame machinery packaging machines manufacturer

  • modelFM006

  • payment methodWestern Union, MoneyGram, T/T, Paypal

  • update timeSat, 06 Dec 2025 15:03:07 GMT

Paramtents

  • Packaging products Liquid and pastes

  • Filling specification 30-2000ML

  • Hopper size 150L(304 stainless steel )

  • Machine power 8Kw

Packging & Delivery

  • Min Order1 piece

Briefing

liquid form fill and seal machines manufacturer can suppy different sealing machines and filling machines,liquid packaging solution

Detailed

Introduction of Ten-lane Liquid Form Fill and Seal Machines

main components of ten-lane liquid form fill and seal machines

I. Frame and Transmission System (Foundation and Power)

Main Frame/Chain: The main steel structure of the machine, typically made of stainless steel, supporting all other components and ensuring rigidity and stability.

Main Transmission System:

Main Motor: Typically a servo motor or variable frequency motor, providing core power.

Reducer/Gearbox: Regulates output speed and torque.

Drive Shaft, Chain, Synchronous Belt, Cam Divider: Precisely and synchronously transmits power to each motion unit (e.g., filling, capping, sealing).

II. Container Handling System (Conveying and Positioning)

Bottle/Can Conveyor Belt: Smoothly feeds empty containers (bottles, cans) into the main machine.

Separating Screw (Star Wheel): Separates densely conveyed containers at equal intervals, preparing them for entry into the filling station.

Conveyor Chain/Chain Plate: Equipped with positioning and clamping devices (e.g., neck clamping, body clamping mechanisms), precisely carrying and conveying containers sequentially through each station.

Bottle/Can Lifting Mechanism (for gravity or pressure filling machines): Lifts the container at the filling station, allowing the filling nozzle to insert into or align with the bottle opening.

III. Core Filling System (Performs Key Functions)

Filling Unit (Core of 10 Rows):

Filling Valves: 10 independent precision valves, the core components for performing the filling action. Based on their operating principle, they can be categorized as: gravity filling valves, pressure filling valves, vacuum filling valves, peristaltic pump/metering pump filling valves, etc.

Liquid Cylinder/Reservoir: Stores the liquid to be filled and provides a constant pressure air source for pressure filling.

Liquid Level Control System: Maintains a constant liquid level in the cylinder, ensuring filling accuracy.

Lifting Mechanism: Controls the lifting and lowering of the filling valves to accommodate containers of different heights or to achieve insertion filling.

Metering System:

Quantitative cups, servo motor/stepper motor drive system, flow meters, etc., used to precisely control the filling volume of each bottle.

IV. Sealing System (Completed Packaging)

Cap Supply/Cap Top System:

Cap Sorter: Automatically sorts and orients disordered bottle caps.

Cap Dropper: Transports the sorted caps to the capping station.

Sealing Mechanism:

Capping Heads/Screwing Heads (10 units): Correspond to the filling heads, performing capping (crown cap) or screw cap (thread cap) actions. For carbonated beverages, vacuuming or nitrogen filling functions are often included.

V. Control System (Brain and Nerves)

Main Control System:

PLC (Programmable Logic Controller): The core of the entire machine's logic control.

Human Machine Interface (HMI/Touch Screen): Used for parameter setting, operation control, and status monitoring.

Frequency Inverter, Servo Driver: Drives various motors.

Sensor System:

Photoelectric Sensors/Proximity Switches: Detect container position, presence or absence of caps, liquid level, etc., providing signals to the PLC.

Pneumatic/Hydraulic System:

Air Source Processing Unit (Triple Unit), Solenoid Valves, Cylinders: Provides rapid and stable linear motion power for controlling valves, lifting, and other actions.

VI. Auxiliary and Peripheral Systems

CIP Cleaning System (Important, especially for food and beverage):

Integrated cleaning piping and nozzles allow for automatic on-site cleaning and disinfection of liquid-contacting components such as cylinders and filling valves.

Power and Piping:

Material Piping: Connects external storage tanks to the main unit's cylinders.

Compressed Air Piping: Provides clean compressed air.

Safety Protection Devices:

Safety Cover/Safety Door: Equipped with safety interlock switches to protect operator safety.

Emergency Stop Button

Ten-lane Liquid Form Fill and Seal Machines Specifications

Machine type
Ten-lane liquid form fill and seal machines
Packaging speed
300-400 bags/min
Measuring range
10-50ML
bag former size 
Length:40-150mm, width:40-100mm,can customize different film sizes
Hopper size
can be customized
Bag seal form
back seal,three sides seal, four sides seal are optional
Machine size
2000L × 1800W × 2000H mm
Machine weight
300-400kgs
Voltage/ power 
380V 50HZ
Machine power 
8Kw
Packaging material
PET/PE, PET/AL/PE
Applicable products
Liquid milk, fruit juice, seasonings and other low-viscosity liquids
Material for machine
304 stainless steel 

Features of Ten-lane Liquid Form Fill and Seal Machines

Ten-lane liquid form fill and seal machines are a common configuration in automated packaging equipment, primarily suitable for the rapid filling and packaging of small-volume liquid, semi-liquid, or viscous products (such as juice, yogurt, condiments, and oral liquid pharmaceuticals). Its core features are as follows:

1. High-Efficiency Production

Parallel Operation: The 10-column design means that 10 containers can be filled and sealed simultaneously, significantly increasing production capacity and making it suitable for medium to large-volume production.

High-Speed ​​Operation: Typically equipped with servo motors and precision control systems, packaging speeds can reach thousands to tens of thousands of bags/bottles per hour (depending on product specifications and the level of automation).

2. High Precision and Consistency

Accurate Metering: Employing high-precision pumps (such as peristaltic pumps or gear pumps) or volumetric metering systems ensures consistent filling volume across each column, with errors typically controlled within ±1%.

Stable Sealing: Each column can be independently or synchronously heat-sealed, with precise temperature control, resulting in a strong seal and a smooth appearance.

3. Flexibility and Multifunctionality

Suitable for various containers: Adaptable to packaging of different materials and shapes (e.g., plastic bags, aluminum-plastic bags, stand-up pouches, small-capacity bottles/tubes).

Quick Changeover: Product specifications can be switched relatively easily by changing molds or adjusting parameters (the number of columns may need to be adjusted accordingly).

Compatible with various materials: By adjusting the pump and piping, it can handle products with different properties, from low-viscosity liquids to pastes and granular suspensions.

4. Automation and Intelligence

Automatic feeding/discharging: Often connected to conveyor belts, filling systems, etc., to achieve full automation from empty container feeding to finished product output.

Intelligent control: PLC (Programmable Logic Controller) combined with a touch screen human-machine interface allows for easy parameter setting, monitoring of operating status, and storage of formulas.

Fault diagnosis: Equipped with automatic detection functions (e.g., low material, bottle jam, abnormal temperature, etc.), it promptly alarms and stops the machine to reduce losses.

5. Hygiene and Safety Design

Material Compliance: Parts in contact with materials are mostly made of stainless steel (e.g., 304/316L) or food-grade plastics, meeting GMP, FDA, and other hygiene standards.

Easy to Clean: The structural design typically supports CIP (Clean-in-Place) or quick disassembly for easy maintenance and to prevent cross-contamination.

Safety Protection: Equipped with protective covers, emergency stop buttons, and other safety devices to ensure operator safety.

6. Compact Structure but Relatively Large Space Occupancy

While a 10-row parallel layout improves efficiency, the machine is wider (usually over 1.5 meters), requiring sufficient production line space.
The overall design often employs modularity, facilitating integration with other equipment (such as capping machines and labeling machines).

7. Energy Consumption and Cost Characteristics

Higher Energy Consumption: Multi-row synchronous operation and heating sealing processes increase power consumption, but the energy consumption per unit product may be lower.

Investment Cost: The price is usually higher than single-row or small-row equipment, but the cost amortization is more advantageous under large-scale production.

Selection Considerations

Capacity Matching: Select the number of rows based on actual production needs to avoid over-investment or insufficient capacity.

Material Characteristics: Identify the material's viscosity, corrosiveness, and particle content to determine the appropriate pump type and material.

Packaging Format: Confirm whether the equipment supports the required packaging type (e.g., back seal, three-side seal, corner-stuff stand-up pouches, etc.).

Scalability: Consider future automation needs or compatibility with more product types.
The Ten-lane liquid form fill and seal machines offer significant advantages in efficiency, precision, and automation, making it suitable for industry users seeking stable, large-scale production.If you want to know about this machine,welcome to contact Fame Machinery.

Applicable Products of Ten-lane Liquid Form Fill and Seal Machines

This Ten-lane liquid form fill and seal machines are versatile across multiple liquid industries.
*  Food and Beverages: Seasoning oils, soy sauces, jellies, small-packed beverages.
*  Daily Chemicals: Shampoo samples, small-dose skincare products.
*  Pharmaceuticals and Healthcare: Oral liquids, disinfectants, eye drops.
*  Industrial Applications: Small-volume lubricants, reagent packaging.
filling machine liquid

Ten-lane Liquid Form Fill and Seal Machines Video